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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 9:09 am
by Full Size Jeeper
Here are the holes in the firewall that we cut for the heater hoses.
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 9:17 am
by Full Size Jeeper
Then I used a jigsaw to cut across from hole to hole. I need all that length so we have room to slide the 90 degree bent heater hose on to the heater core.
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 9:20 am
by Full Size Jeeper
These plates will have a weatherproof grommet that the heater hose will pass through.
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 7:11 pm
by Full Size Jeeper
The evaporator comes with two brackets. The main one bolts it to the firewall, the other one bolts to the dash. I guess they don't want it hanging and possibly breaking the case. The bracket needs to be modified. This is what I did. Cut this piece off of my parts Wagon.
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 7:13 pm
by Full Size Jeeper
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 7:16 pm
by Full Size Jeeper
This is what we came up with.
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 7:18 pm
by Full Size Jeeper
This is it under the dash, it sits on that bottom lip of the dash.
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Re: Vintage Air install on 78 Wagoneer

Posted: Fri Jul 10, 2020 7:22 pm
by Full Size Jeeper
This is it all welded up and painted. Will try and bolt it in tomorrow.
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Re: Vintage Air install on 78 Wagoneer

Posted: Thu Jul 16, 2020 9:48 am
by Full Size Jeeper
I cut huge ovals in the firewall because I needed the space to get the heater hose with the 90 degree bend on the fitting inside the jeep. Before you start cutting up your firewall, they do make different hard lines bent at different angles, but it will make it harder to get the evaporator in if the dash is already in, like mine was.
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Re: Vintage Air install on 78 Wagoneer

Posted: Thu Jul 16, 2020 9:51 am
by Full Size Jeeper
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Re: Vintage Air install on 78 Wagoneer

Posted: Thu Jul 16, 2020 10:00 am
by Full Size Jeeper
Also the glove box won't fit because of where I mounted the evap. I started cutting it up. Not sure if I will ever get it back together, we will see.
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Re: Vintage Air install on 78 Wagoneer

Posted: Thu Jul 16, 2020 10:02 am
by Full Size Jeeper
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Re: Vintage Air install on 78 Wagoneer

Posted: Thu Jul 16, 2020 9:55 pm
by sonoraed
Creativity is the mother of invention!


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Re: Vintage Air install on 78 Wagoneer

Posted: Sat Jul 18, 2020 4:16 pm
by Full Size Jeeper
Defrost ducts are in. If you can get these in before the dash is installed, do it. Drivers side is easier to do with the cluster out.
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Re: Vintage Air install on 78 Wagoneer

Posted: Sat Jul 18, 2020 4:20 pm
by Full Size Jeeper
I put sealer around the vent where it contacts the under side of the dash. Probably didn't have to do that, but I did.
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Re: Vintage Air install on 78 Wagoneer

Posted: Sat Jul 18, 2020 4:20 pm
by Full Size Jeeper
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Re: Vintage Air install on 78 Wagoneer

Posted: Sat Jul 18, 2020 4:24 pm
by Full Size Jeeper
Also received my 12 inch electric fan and a few fitting from summit. Going to use it as a pusher, no room on the other side of the radiator.
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Re: Vintage Air install on 78 Wagoneer

Posted: Sat Jul 18, 2020 4:31 pm
by Full Size Jeeper

Re: Vintage Air install on 78 Wagoneer

Posted: Sun Jul 19, 2020 9:45 pm
by sonoraed
Coming right along!,


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Re: Vintage Air install on 78 Wagoneer

Posted: Tue Jul 21, 2020 10:42 am
by irondawg
Looking good!