I put everything together enough to get the engine running in the chassis. Which was a big step enthusiasm-wise, but then became a real PIA.
It was all dialed in on the dyno, but when I put everything on it, it wanted to idle at 2000 rpm. I turned the timing down to get it to idle normally, and that made it retarded timing. I thought my timing marks were way off. And the idle speed screw wasn't even touching.
So I started this thread:
http://www.ifsja.org/forums/vb/showthread.php?t=166682
(*I need to update that thread, because Rich is thinking the Tee from the canister is upstream of the PVC, and I found my original, and it isn't. So there will be some more added to that thread)
Ristow, Rick, & Rich helped me out. Mike correctly thought it was probably a vacuum leak.
Long story short, it took me a long time to discover the vapor canister has too weak a spring, and 1 1/2" of ported vacuum triggers it to open the can to air. This manifold leak would only show up when I put everything back together and put ported vacuum to the canister. So it was a hard one to find.
Edit: I also found that my throttle linkage was pulling back on the carb just sitting. So I had to fix that.
So my new canister has a weak spring, and I'll need to delve into that. I don't know if I can pry the top off of it without screwing it up or not. Plus, I might have to choke down the outlet to a smaller size.
Anyway.....it's running in the chassis. I still need to dial it in a little more to see exactly how much advance I'm getting where, and then of course drive it and see if it needs more or less timing. I messed with the vacuum advance adjustment before I knew what I was doing, so I need to revisit that.
It was running so durn hot when it had retarded timing, I thought it something was really wrong. The Doug Thorley headers with the ceramic coating still look brand new, and I'm very impressed with them. But from the Y pipe back it's chrome, and I blued them up pretty good. Oh well.
The dash is in, I don't know if I'll keep that particular dash or not, but the wood grain looks good in my color scheme. The gauges all work. (Tim, I found out some of my gauges would not work until I grounded the wiring harness to the rear lights which are not on yet...I hope that wasn't your problem)
The charging system using the MAD scheme and the trouble light seems to work good, and the CS144 is comes on charging after a slight delay after startup, as it should.
I have ZERO leaks as far as I can tell now, so I'm tickled about that (knock on wood). I did drop the transmission pan TWICE because it was leaking, before I discovered that it wasn't the pan leaking, but the filler tube neck in the case. So I redid that, and while I had it off the 2nd time, got the good neoprene pan gasket from the dealer.
It's up on stands, and I can run it thru the gears and the 4WD and it seems to be working correctly. The clacking noise from my rebuilt transfer case disappeared, and I still don't know what that was about. Brakes seem to be good, no leaks.
I'm going to run it around the block one of these days, just to see what other problems show up.
I've already used up most of my vacation for this year working on this, so I don't know how much progress I will be making. The to-do list isn't getting any shorter. Having it on the road by spring of next year would be satisfying.
I didn't want to start trying to put in the alarm system until I had it running, so there's that to do.
Big things to do are put on the rest of the front end, build the subwoofer box, paint it of course, then all the weatherstripping, glass, carpet, seats & upholstery.....it goes on and on.